Assessment of surface integrity and dust while drilling of GLARE® FMLs

Imed Boughdiri*, Tarek Mabrouki, Redouane Zitoune, Khaled Giasin

*Corresponding author for this work

Research output: Chapter in Book/Report/Conference proceedingConference contribution

Abstract

Fiber-metal laminates represent a promising type of hybrid material, resulting from the combination of a metal, usually an aluminum alloy, and a fiber-reinforced composite, such as a glass-fiber reinforced epoxy. Currently, GLARE (a fiberglass/aluminum composite) is used by many aerospace manufacturers for primary aircraft components. Few researchers have investigated this type of hybrid material in terms of cutting effort and hole quality, but none have studied the impact of machining on operator health. The present work aims to investigate the effects of input cutting parameters and the tool coating when drilling multi-material type GLARE® on finish roughness and generation of aerosol dust particles. The drilling tests were carried out using uncoated tools and coated ones with a thin film of diamond-like carbon (DLC) and Cristal. After drilling operations, obtained results reveal that DLC coated tools induced less roughness when compared to uncoated ones or Cristal coated drill. In addition, dust particle number generated while tests conducting, is affected by input cutting parameters. A lower speed of spindle promotes the diminution of the quantity of particles in the workplace compared to that recorded at higher speed of the spindle.

Original languageEnglish
Title of host publicationAdvances in Materials, Mechanics and Manufacturing II
Subtitle of host publicationProceedings of the 3rd International Conference on Advanced Materials, Mechanics and Manufacturing (A3M’2021), March 25-27, 2021
EditorsMounir Ben Amar, Anas Bouguecha, Elhem Ghorbel, Aberrahim El Mahi, Fakher Chaari, Mohamed Haddar
PublisherSpringer
Pages93-102
Number of pages10
ISBN (Electronic)9783030849580
ISBN (Print)9783030849573
DOIs
Publication statusPublished - 21 Sep 2021
Event3rd International Conference on Advanced Materials, Mechanics and Manufacturing, A3M 2021 - Virtual, Online
Duration: 25 Mar 202127 Mar 2021

Publication series

NameLecture Notes in Mechanical Engineering
PublisherSpringer
ISSN (Print)2195-4356
ISSN (Electronic)2195-4364

Conference

Conference3rd International Conference on Advanced Materials, Mechanics and Manufacturing, A3M 2021
CityVirtual, Online
Period25/03/2127/03/21

Keywords

  • Coated tools
  • Drilling
  • Dust
  • GLARE
  • Hole quality

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