Assessment of surface integrity and dust while drilling of GLARE® FMLs

Imed Boughdiri; Tarek Mabrouki; Redouane Zitoune; Khaled Giasin

doi:10.1007/978-3-030-84958-0_10

Assessment of surface integrity and dust while drilling of GLARE^® FMLs

Imed Boughdiri^*
, Tarek Mabrouki
, Redouane Zitoune
, Khaled Giasin

^*Corresponding author for this work

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution

72 Downloads (Pure)

Abstract

Fiber-metal laminates represent a promising type of hybrid material, resulting from the combination of a metal, usually an aluminum alloy, and a fiber-reinforced composite, such as a glass-fiber reinforced epoxy. Currently, GLARE (a fiberglass/aluminum composite) is used by many aerospace manufacturers for primary aircraft components. Few researchers have investigated this type of hybrid material in terms of cutting effort and hole quality, but none have studied the impact of machining on operator health. The present work aims to investigate the effects of input cutting parameters and the tool coating when drilling multi-material type GLARE^® on finish roughness and generation of aerosol dust particles. The drilling tests were carried out using uncoated tools and coated ones with a thin film of diamond-like carbon (DLC) and Cristal. After drilling operations, obtained results reveal that DLC coated tools induced less roughness when compared to uncoated ones or Cristal coated drill. In addition, dust particle number generated while tests conducting, is affected by input cutting parameters. A lower speed of spindle promotes the diminution of the quantity of particles in the workplace compared to that recorded at higher speed of the spindle.

Original language	English
Title of host publication	Advances in Materials, Mechanics and Manufacturing II
Subtitle of host publication	Proceedings of the 3rd International Conference on Advanced Materials, Mechanics and Manufacturing (A3M’2021), March 25-27, 2021
Editors	Mounir Ben Amar, Anas Bouguecha, Elhem Ghorbel, Aberrahim El Mahi, Fakher Chaari, Mohamed Haddar
Publisher	Springer
Pages	93-102
Number of pages	10
ISBN (Electronic)	9783030849580
ISBN (Print)	9783030849573
DOIs	https://doi.org/10.1007/978-3-030-84958-0_10
Publication status	Published - 21 Sept 2021
Event	3rd International Conference on Advanced Materials, Mechanics and Manufacturing, A3M 2021 - Virtual, Online Duration: 25 Mar 2021 → 27 Mar 2021

Publication series

Name	Lecture Notes in Mechanical Engineering
Publisher	Springer
ISSN (Print)	2195-4356
ISSN (Electronic)	2195-4364

Conference

Conference	3rd International Conference on Advanced Materials, Mechanics and Manufacturing, A3M 2021
City	Virtual, Online
Period	25/03/21 → 27/03/21

UN SDGs

This output contributes to the following UN Sustainable Development Goals (SDGs)

SDG 3 Good Health and Well-being

Keywords

Coated tools
Drilling
Dust
GLARE
Hole quality

Access to Document

10.1007/978-3-030-84958-0_10

Assessment of surface integrity and dustAccepted author manuscript (Post-print), 550 KB

Cite this

Boughdiri, I., Mabrouki, T., Zitoune, R., & Giasin, K. (2021). Assessment of surface integrity and dust while drilling of GLARE^® FMLs. In M. Ben Amar, A. Bouguecha, E. Ghorbel, A. El Mahi, F. Chaari, & M. Haddar (Eds.), Advances in Materials, Mechanics and Manufacturing II: Proceedings of the 3rd International Conference on Advanced Materials, Mechanics and Manufacturing (A3M’2021), March 25-27, 2021 (pp. 93-102). (Lecture Notes in Mechanical Engineering). Springer. https://doi.org/10.1007/978-3-030-84958-0_10

Boughdiri, Imed ; Mabrouki, Tarek ; Zitoune, Redouane et al. / Assessment of surface integrity and dust while drilling of GLARE^® FMLs. Advances in Materials, Mechanics and Manufacturing II: Proceedings of the 3rd International Conference on Advanced Materials, Mechanics and Manufacturing (A3M’2021), March 25-27, 2021. editor / Mounir Ben Amar ; Anas Bouguecha ; Elhem Ghorbel ; Aberrahim El Mahi ; Fakher Chaari ; Mohamed Haddar. Springer, 2021. pp. 93-102 (Lecture Notes in Mechanical Engineering).

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title = "Assessment of surface integrity and dust while drilling of GLARE{\textregistered} FMLs",

abstract = "Fiber-metal laminates represent a promising type of hybrid material, resulting from the combination of a metal, usually an aluminum alloy, and a fiber-reinforced composite, such as a glass-fiber reinforced epoxy. Currently, GLARE (a fiberglass/aluminum composite) is used by many aerospace manufacturers for primary aircraft components. Few researchers have investigated this type of hybrid material in terms of cutting effort and hole quality, but none have studied the impact of machining on operator health. The present work aims to investigate the effects of input cutting parameters and the tool coating when drilling multi-material type GLARE{\textregistered} on finish roughness and generation of aerosol dust particles. The drilling tests were carried out using uncoated tools and coated ones with a thin film of diamond-like carbon (DLC) and Cristal. After drilling operations, obtained results reveal that DLC coated tools induced less roughness when compared to uncoated ones or Cristal coated drill. In addition, dust particle number generated while tests conducting, is affected by input cutting parameters. A lower speed of spindle promotes the diminution of the quantity of particles in the workplace compared to that recorded at higher speed of the spindle.",

keywords = "Coated tools, Drilling, Dust, GLARE, Hole quality",

author = "Imed Boughdiri and Tarek Mabrouki and Redouane Zitoune and Khaled Giasin",

note = "Funding Information: This research project was a result of collaboration between Applied Mechanics and Engineering Laboratory (University of Tunis El Manar, ENIT, Tunis, Tunisia) and Cl?ment Ader Institute (Paul Sabatier University of Toulouse 3). The first author would like to thank Cl?ment Ader Institute members for their technical support. GLARE? samples are provided by the Fiber Metal Laminate Center in the Netherlands, and tools were supplied by Guhring? company. So, special thanks for Prof.Jos Sinke from FMLC and Mr. Ian Goffey from Guhring? company. Publisher Copyright: {\textcopyright} 2022, The Author(s), under exclusive license to Springer Nature Switzerland AG.; 3rd International Conference on Advanced Materials, Mechanics and Manufacturing, A3M 2021 ; Conference date: 25-03-2021 Through 27-03-2021",

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Boughdiri, I, Mabrouki, T, Zitoune, R & Giasin, K 2021, Assessment of surface integrity and dust while drilling of GLARE^® FMLs. in M Ben Amar, A Bouguecha, E Ghorbel, A El Mahi, F Chaari & M Haddar (eds), Advances in Materials, Mechanics and Manufacturing II: Proceedings of the 3rd International Conference on Advanced Materials, Mechanics and Manufacturing (A3M’2021), March 25-27, 2021. Lecture Notes in Mechanical Engineering, Springer, pp. 93-102, 3rd International Conference on Advanced Materials, Mechanics and Manufacturing, A3M 2021, Virtual, Online, 25/03/21. https://doi.org/10.1007/978-3-030-84958-0_10

Assessment of surface integrity and dust while drilling of GLARE^® FMLs. / Boughdiri, Imed; Mabrouki, Tarek; Zitoune, Redouane et al.
Advances in Materials, Mechanics and Manufacturing II: Proceedings of the 3rd International Conference on Advanced Materials, Mechanics and Manufacturing (A3M’2021), March 25-27, 2021. ed. / Mounir Ben Amar; Anas Bouguecha; Elhem Ghorbel; Aberrahim El Mahi; Fakher Chaari; Mohamed Haddar. Springer, 2021. p. 93-102 (Lecture Notes in Mechanical Engineering).

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution

TY - GEN

T1 - Assessment of surface integrity and dust while drilling of GLARE® FMLs

AU - Boughdiri, Imed

AU - Mabrouki, Tarek

AU - Zitoune, Redouane

AU - Giasin, Khaled

N1 - Funding Information: This research project was a result of collaboration between Applied Mechanics and Engineering Laboratory (University of Tunis El Manar, ENIT, Tunis, Tunisia) and Cl?ment Ader Institute (Paul Sabatier University of Toulouse 3). The first author would like to thank Cl?ment Ader Institute members for their technical support. GLARE? samples are provided by the Fiber Metal Laminate Center in the Netherlands, and tools were supplied by Guhring? company. So, special thanks for Prof.Jos Sinke from FMLC and Mr. Ian Goffey from Guhring? company. Publisher Copyright: © 2022, The Author(s), under exclusive license to Springer Nature Switzerland AG.

PY - 2021/9/21

Y1 - 2021/9/21

N2 - Fiber-metal laminates represent a promising type of hybrid material, resulting from the combination of a metal, usually an aluminum alloy, and a fiber-reinforced composite, such as a glass-fiber reinforced epoxy. Currently, GLARE (a fiberglass/aluminum composite) is used by many aerospace manufacturers for primary aircraft components. Few researchers have investigated this type of hybrid material in terms of cutting effort and hole quality, but none have studied the impact of machining on operator health. The present work aims to investigate the effects of input cutting parameters and the tool coating when drilling multi-material type GLARE® on finish roughness and generation of aerosol dust particles. The drilling tests were carried out using uncoated tools and coated ones with a thin film of diamond-like carbon (DLC) and Cristal. After drilling operations, obtained results reveal that DLC coated tools induced less roughness when compared to uncoated ones or Cristal coated drill. In addition, dust particle number generated while tests conducting, is affected by input cutting parameters. A lower speed of spindle promotes the diminution of the quantity of particles in the workplace compared to that recorded at higher speed of the spindle.

AB - Fiber-metal laminates represent a promising type of hybrid material, resulting from the combination of a metal, usually an aluminum alloy, and a fiber-reinforced composite, such as a glass-fiber reinforced epoxy. Currently, GLARE (a fiberglass/aluminum composite) is used by many aerospace manufacturers for primary aircraft components. Few researchers have investigated this type of hybrid material in terms of cutting effort and hole quality, but none have studied the impact of machining on operator health. The present work aims to investigate the effects of input cutting parameters and the tool coating when drilling multi-material type GLARE® on finish roughness and generation of aerosol dust particles. The drilling tests were carried out using uncoated tools and coated ones with a thin film of diamond-like carbon (DLC) and Cristal. After drilling operations, obtained results reveal that DLC coated tools induced less roughness when compared to uncoated ones or Cristal coated drill. In addition, dust particle number generated while tests conducting, is affected by input cutting parameters. A lower speed of spindle promotes the diminution of the quantity of particles in the workplace compared to that recorded at higher speed of the spindle.

KW - Coated tools

KW - Drilling

KW - Dust

KW - GLARE

KW - Hole quality

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DO - 10.1007/978-3-030-84958-0_10

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SN - 9783030849573

T3 - Lecture Notes in Mechanical Engineering

SP - 93

EP - 102

BT - Advances in Materials, Mechanics and Manufacturing II

A2 - Ben Amar, Mounir

A2 - Bouguecha, Anas

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A2 - Chaari, Fakher

A2 - Haddar, Mohamed

PB - Springer

T2 - 3rd International Conference on Advanced Materials, Mechanics and Manufacturing, A3M 2021

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Boughdiri I, Mabrouki T, Zitoune R, Giasin K. Assessment of surface integrity and dust while drilling of GLARE^® FMLs. In Ben Amar M, Bouguecha A, Ghorbel E, El Mahi A, Chaari F, Haddar M, editors, Advances in Materials, Mechanics and Manufacturing II: Proceedings of the 3rd International Conference on Advanced Materials, Mechanics and Manufacturing (A3M’2021), March 25-27, 2021. Springer. 2021. p. 93-102. (Lecture Notes in Mechanical Engineering). doi: 10.1007/978-3-030-84958-0_10