Using FFF and topology optimisation to increase crushing strength in equestrian helmets

Shwe Soe, Michael Robinson, Khaled Giasin, Rhosslyn Adams, Tony Palkowski, Peter Theobald

    Research output: Chapter in Book/Report/Conference proceedingConference contribution

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    Abstract

    International standards ensure that equestrian helmets achieve high performance. Recently, one such standard (PAS 015) was revised to include a lateral deformation requirement, ensuring helmets can withstand the potential crushing forces associated with equestrian. This increased performance needs to be achieved against a minimal mass penalty, which is an important consumer consideration. This paper explores how shell design optimisation can improve crush resistance, validated using additive manufacturing and mechanical testing. This approach achieved a 73% increase in crush force, for only an 11% mass increase.
    Original languageEnglish
    Title of host publicationSustainable Design and Manufacturing 2020
    Subtitle of host publicationProceedings of the 7th International Conference on Sustainable Design and Manufacturing (KES-SDM 2020)
    EditorsSteffen G. Scholz, Robert J. Howlett, Rossi Setchi
    PublisherSpringer
    Pages369-377
    ISBN (Electronic)978-981-15-8131-1
    ISBN (Print)978-981-15-8130-4
    DOIs
    Publication statusPublished - 11 Sept 2020

    Publication series

    NameSmart Innovation, Systems and Technologies
    PublisherSpringer
    Volume200
    ISSN (Print)2190-3018
    ISSN (Electronic)2190-3026

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