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A scale-up of energy-cycle analysis on processing non-woven flax/PLA tape and triaxial glass fibre fabric for composites

Research output: Contribution to journalArticlepeer-review

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A scale-up of energy-cycle analysis on processing non-woven flax/PLA tape and triaxial glass fibre fabric for composites. / Toffe, Gilles Tchana; Ismail, Sikiru Oluwarotimi; Montalväo, Diogo; Knight, Jason; Ren, Guogang.

In: Journal of Manufacturing and Materials Processing, Vol. 3, No. 4, 92, 01.11.2019.

Research output: Contribution to journalArticlepeer-review

Harvard

Toffe, GT, Ismail, SO, Montalväo, D, Knight, J & Ren, G 2019, 'A scale-up of energy-cycle analysis on processing non-woven flax/PLA tape and triaxial glass fibre fabric for composites', Journal of Manufacturing and Materials Processing, vol. 3, no. 4, 92. https://doi.org/10.3390/jmmp3040092

APA

Toffe, G. T., Ismail, S. O., Montalväo, D., Knight, J., & Ren, G. (2019). A scale-up of energy-cycle analysis on processing non-woven flax/PLA tape and triaxial glass fibre fabric for composites. Journal of Manufacturing and Materials Processing, 3(4), [92]. https://doi.org/10.3390/jmmp3040092

Vancouver

Toffe GT, Ismail SO, Montalväo D, Knight J, Ren G. A scale-up of energy-cycle analysis on processing non-woven flax/PLA tape and triaxial glass fibre fabric for composites. Journal of Manufacturing and Materials Processing. 2019 Nov 1;3(4). 92. https://doi.org/10.3390/jmmp3040092

Author

Toffe, Gilles Tchana ; Ismail, Sikiru Oluwarotimi ; Montalväo, Diogo ; Knight, Jason ; Ren, Guogang. / A scale-up of energy-cycle analysis on processing non-woven flax/PLA tape and triaxial glass fibre fabric for composites. In: Journal of Manufacturing and Materials Processing. 2019 ; Vol. 3, No. 4.

Bibtex

@article{13a8a7a732f44c2ba88fb4b01665d6f1,
title = "A scale-up of energy-cycle analysis on processing non-woven flax/PLA tape and triaxial glass fibre fabric for composites",
abstract = "In the drive towards a sustainable bio-economy, a growing interest exists in the development of composite materials using renewable natural resources. This paper explores the life cycle assessment of processing of Flax fibre reinforced polylactic acid (PLA), with a comparison of glass fibre triaxial fabric in the production process. The use of hydrocarbon fossil resources and synthetic fibres, such as glass and carbon, have caused severe environmental impacts in their entire life cycles. Whereas, Flax/PLA is one of the cornerstones for the sustainable economic growth of natural fibre composites. In this study, the manufacturing processes for the production of Flax/PLA tape and triaxial glass fibre were evaluated through a gate-to-gate life cycle assessment (LCA). The assessment was based on an input-output model to estimate energy demand and environmental impacts. The quality of the natural hybrid composite produced and cost-effectiveness of their LCA was dependent on their roving processing speeds and temperature applied to both the Flax/PLA tape and triaxial glass fabrics during processing. The optimum processing condition was found to be at a maximum of 4 m/min at a constant temperature of 170 °C. In contrast, the optimum for normal triaxial glass fibre production was at a slower speed of 1 m/min using a roving glass fibre laminating machine. The results showed that when the Flax and PLA were combined to produce new composite material in the form of a flax/PLA tape, energy consumption was 0.25 MJ/kg, which is lower than the 0.8 MJ/kg used for glass fibre fabric process. Flax/PLA tape and glass fibre fabric composites have a carbon footprint equivalent to 0.036 kg CO2 and 0.11 kg CO2, respectively, under the same manufacturing conditions. These are within the technical requirements in the composites industry. The manufacturing process adopted to transform Flax/PLA into a similar tape composite was considerably quicker than that of woven glass fibre fabric for composite tape. This work elucidated the relationship of the energy consumptions of the two materials processes by using a standard LCA analytical methodology. The outcomes supported an alternative option for replacement of some conventional composite materials for the automotive industry. Most importantly, the natural fibre composite production is shown to result in an economic benefit and reduced environmental impact.",
keywords = "flax fibre, polylactic acid (PLA), renewable raw materials, triaxial glass fibre, energy consumption, carbon footprint, life cycle assessment (LCA)",
author = "Toffe, {Gilles Tchana} and Ismail, {Sikiru Oluwarotimi} and Diogo Montalv{\"a}o and Jason Knight and Guogang Ren",
year = "2019",
month = nov,
day = "1",
doi = "10.3390/jmmp3040092",
language = "English",
volume = "3",
journal = "Journal of Manufacturing and Materials Processing",
issn = "2504-4494",
publisher = "MDPI AG",
number = "4",

}

RIS

TY - JOUR

T1 - A scale-up of energy-cycle analysis on processing non-woven flax/PLA tape and triaxial glass fibre fabric for composites

AU - Toffe, Gilles Tchana

AU - Ismail, Sikiru Oluwarotimi

AU - Montalväo, Diogo

AU - Knight, Jason

AU - Ren, Guogang

PY - 2019/11/1

Y1 - 2019/11/1

N2 - In the drive towards a sustainable bio-economy, a growing interest exists in the development of composite materials using renewable natural resources. This paper explores the life cycle assessment of processing of Flax fibre reinforced polylactic acid (PLA), with a comparison of glass fibre triaxial fabric in the production process. The use of hydrocarbon fossil resources and synthetic fibres, such as glass and carbon, have caused severe environmental impacts in their entire life cycles. Whereas, Flax/PLA is one of the cornerstones for the sustainable economic growth of natural fibre composites. In this study, the manufacturing processes for the production of Flax/PLA tape and triaxial glass fibre were evaluated through a gate-to-gate life cycle assessment (LCA). The assessment was based on an input-output model to estimate energy demand and environmental impacts. The quality of the natural hybrid composite produced and cost-effectiveness of their LCA was dependent on their roving processing speeds and temperature applied to both the Flax/PLA tape and triaxial glass fabrics during processing. The optimum processing condition was found to be at a maximum of 4 m/min at a constant temperature of 170 °C. In contrast, the optimum for normal triaxial glass fibre production was at a slower speed of 1 m/min using a roving glass fibre laminating machine. The results showed that when the Flax and PLA were combined to produce new composite material in the form of a flax/PLA tape, energy consumption was 0.25 MJ/kg, which is lower than the 0.8 MJ/kg used for glass fibre fabric process. Flax/PLA tape and glass fibre fabric composites have a carbon footprint equivalent to 0.036 kg CO2 and 0.11 kg CO2, respectively, under the same manufacturing conditions. These are within the technical requirements in the composites industry. The manufacturing process adopted to transform Flax/PLA into a similar tape composite was considerably quicker than that of woven glass fibre fabric for composite tape. This work elucidated the relationship of the energy consumptions of the two materials processes by using a standard LCA analytical methodology. The outcomes supported an alternative option for replacement of some conventional composite materials for the automotive industry. Most importantly, the natural fibre composite production is shown to result in an economic benefit and reduced environmental impact.

AB - In the drive towards a sustainable bio-economy, a growing interest exists in the development of composite materials using renewable natural resources. This paper explores the life cycle assessment of processing of Flax fibre reinforced polylactic acid (PLA), with a comparison of glass fibre triaxial fabric in the production process. The use of hydrocarbon fossil resources and synthetic fibres, such as glass and carbon, have caused severe environmental impacts in their entire life cycles. Whereas, Flax/PLA is one of the cornerstones for the sustainable economic growth of natural fibre composites. In this study, the manufacturing processes for the production of Flax/PLA tape and triaxial glass fibre were evaluated through a gate-to-gate life cycle assessment (LCA). The assessment was based on an input-output model to estimate energy demand and environmental impacts. The quality of the natural hybrid composite produced and cost-effectiveness of their LCA was dependent on their roving processing speeds and temperature applied to both the Flax/PLA tape and triaxial glass fabrics during processing. The optimum processing condition was found to be at a maximum of 4 m/min at a constant temperature of 170 °C. In contrast, the optimum for normal triaxial glass fibre production was at a slower speed of 1 m/min using a roving glass fibre laminating machine. The results showed that when the Flax and PLA were combined to produce new composite material in the form of a flax/PLA tape, energy consumption was 0.25 MJ/kg, which is lower than the 0.8 MJ/kg used for glass fibre fabric process. Flax/PLA tape and glass fibre fabric composites have a carbon footprint equivalent to 0.036 kg CO2 and 0.11 kg CO2, respectively, under the same manufacturing conditions. These are within the technical requirements in the composites industry. The manufacturing process adopted to transform Flax/PLA into a similar tape composite was considerably quicker than that of woven glass fibre fabric for composite tape. This work elucidated the relationship of the energy consumptions of the two materials processes by using a standard LCA analytical methodology. The outcomes supported an alternative option for replacement of some conventional composite materials for the automotive industry. Most importantly, the natural fibre composite production is shown to result in an economic benefit and reduced environmental impact.

KW - flax fibre

KW - polylactic acid (PLA)

KW - renewable raw materials

KW - triaxial glass fibre

KW - energy consumption

KW - carbon footprint

KW - life cycle assessment (LCA)

U2 - 10.3390/jmmp3040092

DO - 10.3390/jmmp3040092

M3 - Article

VL - 3

JO - Journal of Manufacturing and Materials Processing

JF - Journal of Manufacturing and Materials Processing

SN - 2504-4494

IS - 4

M1 - 92

ER -

ID: 18178243